Evaporative Cooling Solutions

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Energy-Efficient Evaporative Cooling for Industrial and Commercial Applications

Evaporative cooling uses the natural process of water evaporation to lower air temperature, delivering efficient and cost-effective cooling for large spaces and high-heat environments. Unlike traditional refrigeration-based systems, evaporative coolers consume significantly less energy, making them ideal for facilities seeking sustainable climate control solutions.

Lincoln Associates provides engineered evaporative cooling systems tailored to the unique demands of industrial and commercial spaces, delivering consistent airflow, lower operating costs, and improved comfort.

Applications include:

  • Industrial Manufacturing: Removing heat from high-load production areas.

  • Warehousing & Distribution: Maintaining cooler working conditions in large, open facilities.

  • Food & Beverage Processing: Cooling production floors while maintaining air movement.

  • Agricultural & Horticultural Facilities: Reducing heat stress in livestock and maintaining plant quality.

  • Sports & Event Venues: Economical cooling for large spectator or participant areas.

  • Workshops & Maintenance Bays: Spot cooling for employee comfort and productivity.

How Evaporative Cooling Works

Evaporative coolers draw warm air through wetted media, where heat is absorbed as water evaporates, lowering the air temperature before it’s distributed into the space. This process works best in hot, dry climates but can also be used in hybrid systems to supplement mechanical cooling in more humid conditions.

Core Features of Evaporative Cooling Systems:

  • Evaporative Media: Specially designed pads that maximize surface area for efficient cooling.

  • High-Volume Fans: Move large quantities of cooled air throughout the space.

  • Water Distribution Systems: Maintain even saturation of the media for consistent performance.

  • Variable Speed Controls: Adjust airflow to meet changing load requirements.

  • Optional Filtration: Helps remove dust and particulates from incoming air.

Matching the System to the Application

Evaporative cooling is not one-size-fits-all. System design depends on space size, heat load, ventilation needs, and local climate conditions. Lincoln Associates partners with leading manufacturers to offer a range of solutions, from portable spot coolers to large-scale direct and indirect evaporative systems.

Types of Evaporative Cooling Systems:

  • Direct Evaporative Cooling: Air passes directly through the wetted media for maximum cooling efficiency.

  • Indirect Evaporative Cooling: Uses a heat exchanger to cool air without adding moisture — ideal for humidity-sensitive spaces.

  • Portable Units: Flexible cooling that can be moved where it’s needed most.

  • Integrated Systems: Built into new or existing air handling units for large-scale cooling.

Not sure what system is right for you? Use our Find a Rep tool for personalized guidance.

Key Considerations for Selecting an Evaporative Cooler

When specifying an evaporative cooling system, our engineering team evaluates:

  • Climate Suitability: Performance potential based on local temperature and humidity.

  • Cooling Capacity: Proper sizing to meet load requirements without overcooling or underperforming.

  • Airflow Distribution: Ensuring cooled air reaches all critical areas.

  • Water Supply & Quality: Maintaining media life and minimizing maintenance needs.

  • Energy Efficiency Goals: Leveraging the natural cooling process to reduce utility costs.

  • Integration: Combining evaporative cooling with existing HVAC systems for hybrid performance.

Explore our Manufacturing Partners for insight into the brands and technologies we represent.

 

Maintenance, Monitoring, and Support

While evaporative systems have fewer mechanical components than traditional HVAC, regular maintenance ensures optimal performance and longevity. Lincoln Associates offers:

  • Routine Inspections: Checking media condition, water pumps, and distribution systems.

  • Preventative Maintenance: Cleaning mineral deposits, replacing worn pads, and inspecting controls.

  • Performance Optimization: Adjusting airflow and water distribution for peak efficiency.

  • Parts & Service: Quick turnaround for replacement media, pumps, and motors.

Learn more about how we support installed systems on our HVAC Services page.

 

Evaporative Cooling Solutions from Lincoln Associates

Lincoln Associates provides more than equipment — we deliver engineered cooling strategies that reduce energy costs, improve working conditions, and support sustainable operations. Whether you need a standalone system or an integrated cooling approach, our solutions are designed for lasting value and performance.

What Sets Us Apart:

  • Custom Engineering: Solutions sized and designed for your specific space and cooling needs.
  • Trusted Manufacturing Partners: Proven equipment for dependable operation.
  • Local Support: Fast, responsive service from regional representatives.
  • Sustainability Focus: Low-energy cooling aligned with environmental goals.

For a full view of available systems and components, have a look at our Line Card.

 

Start Your Evaporative Cooling Project

Ready to improve comfort and efficiency with evaporative cooling? Contact Lincoln Associates today to discuss your application and get a tailored solution.

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Evaporator Coil - Single-Circuit

Single Circuit

Evaporator Coil - Intertwined

Intertwined

Evaporator Coil - Split Face

Face Split face

Tube Diameter

Use a caliper or tape measure to determine the outside diameter of the tubes.

If necessary, remove insulation to see the incoming and outgoing lines. Measure the diameter of the outside of the line to help determine connection size.

Standard connection types are MPT (male pipe thread), FPT (female pipe thread), and Copper Sweat Connection. MPT is threaded on the outside, FPT is threaded on the inside, and Copper Sweat is used for soldered connections

Fins per Inch

Using a ruler, count the number of fins on the coil within one inch. Normal fin counts will be between 4 and 14 FPI.

Fin Length

Measure in the direction of the tubes, regardless of which direction the tubes are running.

Fin Height

Measure in the direction of the fin.

Single, Double, and Half Serpentine

Rows are counted in the direction of airflow, no matter how the coil is installed. You can count rows by looking at either the header end or the return bend end of the coil. Note that headers or return bends may not be evenly spaced across the coil.

Fluid coils—hot water, chilled water, and glycol water—regulate building air temperature by heating or cooling air in Air Handling Units (AHUs). Constructed with multiple rows of tubes, typically copper, these coils efficiently transfer heat between air and circulating fluids. They are vital for year-round comfort, accommodating diverse fluids like glycols and thermal oils for varied HVAC needs.

Condenser coils transfer heat from refrigerant vapor to the outdoor air, ensuring efficient cooling in HVAC and refrigeration systems. Constructed from materials like copper or aluminum to maximize heat transfer, these coils are vital for maintaining precise temperature control in industrial and commercial environments.

Steam coils utilize the latent heat of steam, released during condensation from vapor to liquid. They feature efficient condensate management to prevent water buildup and ensure uniform steam distribution. Available in configurations for high and low-pressure applications, steam coils are highly effective for heating air in a wide range of environments.

Evaporator coils absorb heat from indoor air to cool and dehumidify spaces by evaporating refrigerant from liquid to vapor. Located indoors, these coils are essential for maintaining comfortable environments in industrial and commercial settings, offering excellent performance in cooling, process cooling, and dehumidification applications. They are versatile for use in Air Handling Units (AHUs), central systems, or duct installations.